email: tony@lathes.co.uk
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Metba
Universal Precision
Milling Machines
Metba Continued on Page 2 & Page 3
If any reader has a Metba, the writer would be interested to hear from you


Built by the Spanish Company Banolas. the Metba Precision Universal Milling Machine was manufactured in a range of five sizes, the MB-0, MB1, MB-2, MB-3 and MB-4. All were constructed along identical lines and employed the traditional design features as used by makers of similar models such as Deckel, Maho and Thiel.With their ingenious, adaptable and versatile design, they leant themselves to solving a multitude of machining problems, the secret of the type's success being its ability to mount a number of different heads - horizontal, standard vertical, independent high-speed vertical and slotting - in combination with a variety of tables: plain, plain-tilting and compound swivelling. All the heads could be driven backwards and forwards across the top of the main column, by a handwheel working through reduction gearing, to provide an in-out feed, while the tables were bolted to a flat, vertical T-slotted table equipped with power longitudinal and vertical feeds. By juggling the choice of heads and tables, and utilising other accessories, a skilled technician was seldom defeated in his attempts to produce the most complex of milled and drilled components - and all to a very high standard of accuracy.
Constructed in an ingenious way, the layout of the spindle-drive system was both compact and effective: the top of the main column was machined as a slideway to carry a separate housing fitted with a horizontal milling spindle and able to mount, on its upper dovetail way, various milling and slotting heads or an overarm to support a horizontal milling arbor. To solve the problem of how to drive the uppermost horizontal spindle as its housing was moved forwards and backwards (to provide lateral travel to the cutter), a gear was fitted to it, arranged to slide along a spline and engaging with a long gear beneath. On the three larger Models, the MB-2, MB-3 and MB-4, the upper head-carrying section could also be slid relative to the lower, giving an increased range of movement and copying the layout as used on the Polish-built  Avia type.
Continued below:

Baby of the range: the MB-0

Continued:
Push-button electrical and mechanical controls were grouped on the right-hand face of the column with a dial to select the spindle speeds - the latter (driven from a 2-speed motor in all cases) ran in twelve steps from 80 to 2000 r.p.m. on the MB-0 and 40 to 2000 r.p.m on the MB-1; all other types had 16 speeds from 40 to 2000 r.p.m. Supplied with each machine was the Standard Vertical Head, a unit that had the same number and range of speeds as the horizontal spindle. On the MB-0 no spindle feed was fitted, but on all other types a simple lever-operated quill was provided - though the micrometer dial was rather small.
Table and head travels were measured by very large, satin-chrome plated micrometer dials, precision rulers and (at extra cost) fittings to take micrometer length rods. Table power feeds (but not on the head) were fitted to all models -  with six rates from 16 to 340 mm/min on the MB-0; 12 from 11 to 500 mm/min on the MB-1 and sixteen from 11 to 500 mm/min on the others. Rapids were fitted on only the three largest types, at a single rate of 1500 mm/min - a figure might be regarded as too fast for safety in the vertical mode and where caution during its use would have been needed. Well finished, each model was well protected against the ingress of swarf and dirt: large sheet-metal covers guarded the lower part of the machine with bellows over the knee, table and ram feed screws and ways.
Besides normal horizontal and vertical milling operations all versions of the Metba were available with a very wide range of accessories - easily rivalling those offered by Deckel - to cover slotting, jig boring, jig grinding, spiral milling, punch milling, corner machining, copying and precision measuring and setting. One of the more useful attachments was the Independent High-speed Vertical Head, Ref. 23000.. Able to be swivelled 60 degree either side of vertical this had a spindle with 60 mm of travel, an ISA-40 nose and 4 speeds of: 2000, 3000, 4600 and 6000 r.p.m. driven by a 0.55 kW motor. Control of the quill feed was by a quick-action lever only - no handwheel-operated fine-feed being fitted, nor available as an extra.
For jig boring and other high-precision tasks, the Automatic Boring Head Ref. 22600 was offered. This had 24 speeds, spanning 40 to 5000 r.p.m., 6 rates of power down-feed (at 0.01, 0.02, 0.03, 0.04, 0.06 and 0.012 mm/min) and a spindle travel of 100 mm.
An unusual addition was a small 170 x 170 mm Precision Compound Table Ref. 22800 with 100 mm of travel in X and Y directions. It was intended to be mounted on the Dividing Unit, Ref. 32100, and, in combination with the use of DTIs, indexing plates and its ability to be rotated through 360-degrees in a horizontal plane (and partially inclined), was intended for the machining of small, complex components.
Attached to the end of the standard vertical head, the Universal Multi-angle Head Ref: 23400 was designed to tackle machining into tight corners, typically on dies and similar jobs. 12 speeds were available, from 65 to 3000 r.p.m. with the spindle end accepting collets to take cutters in diameters of 3, 4, 5, 6, 7 and 8 mm.

*Proof of the type's success - the genus Precision Universal Milling Machine - is evident from the number of similar machines made in various countries including:
Austria: Emco Model F3
Belgium: S.A.B.C.A. Model JRC-2
Czechoslovakia: TOS FN Models
England: Alexander "Master Toolmaker" and the Ajax "00", an import of uncertain origin.
Germany: by several companies including:
Hahn & Kolb with their pre-WW2 Variomat model
Hermle Models UWF-700 and UWF-700-PH
Leinen Super Precision Micro Mill
Macmon Models M-100 & M-200 (though these were actually manufactured by Prvomajska); Maho (many models over several decades)
RUHLA UMF
Rumag Models RW-416 and RW-416-VG
SHW (Schwabische Huttenwerke) Models UF1, UF2 and UF3
Thiel Models 58, 158 and 159
Wemas Type WMS
Italy: C.B.Ferrari Models M1R & M2R
Bandini Model FA-1/CB and badged as Fragola (agents, who also sold a version of the Spanish Meteba).
Japan: Riken Models RTM2 and RTM3
Poland: Fabryka Obrabiarek Precyzyinych as the "Avia" and "Polamco" Models FNC25, FND-25 and FND-32
Russia: "Stankoimport 676"
Spain: Metba Models MB-0, MB-1, MB-2, MB-3 and MB-4
Switzerland:
Aciera Models F1, F2, F3, F4 and F5
Christen and Perrin Types U-O and U-1 (Perrin Frères SA, Moutier)
Hispano-Suiza S.A. Model HSS-143
Mikron Models WF2/3S, WF3S, WF-3-DCM & WF-2/3-DCM
Perrin Type U-1
Schaublin Model 13
The former Yugoslavia: Prvomajska (in Zagreb with Models ALG-100 and ALG200)
Sinn Models MS2D & MS4D
"Comet" Model X8130, imported to the UK in the 1970s by TI Comet.
Sloane& Chace in the USA made a miniature bench version and at least five Chinese-built models have also been made, including one from the Beijing Instrument Machine Tool Works. A number of the "clones" merely followed the general Thiel/Maho/Deckel concept whilst others, like Bandini and Christen, borrowed heavily from Deckel and even had parts that were interchangeable. Should you come across any of these makes and models all will provide "The Deckel Experience" - though you must bear in mind that spares are unlikely to be available and, being complex, finely-made mechanisms, they can be rather difficult and expensive to repair..

Left to right: Metba Models MB-0, MB-1 and MB-2

The very much more massive (1600 kg)  Metba MB-4


Metba MB-0

Metba MB-1

Metba MB-3

Metba MB-4

Independent high-speed vertical head. Able to be swivelled 60 degree either side of vertical the head had a spindle with 60 mm of travel, an ISA-40 nose and 4 speeds of: 2000, 3000, 4600 and 6000 r.p.m. driven by a 0.55 kW motor. Control of feed was by a quick-action lever only - no handwheel-operated fine-feed being fitted, nor available as an extra.

High-speed Grinding Head Ref. 22500

Automatic Boring Head Ref. 22600. With 24 speeds spanning 40 to 5000 r.p.m. this most useful attachment had 6 rates of power down-feed (at 0.01, 0.02, 0.03, 0.04, 0.06 and 0.012 mm/min) and a spindle travel of 100 mm.

Slotting Head Ref: 22300

Hydraulic copying attachment Ref: 22700


Metba Continued on Page 2 & Page 3

Metba
Universal Precision Milling Machines

email: tony@lathes.co.uk
Home   Machine Tool Archive   Machine-tools Sale & Wanted
Machine Tool Manuals   Catalogues   Belts   Books  Accessories

If any reader has a Metba, the writer would be interested to hear from you